Finishing a Windsor Bench

These shots show a few of the final steps of building a piece such as this 6' Windsor bench. Japanese saws are used for trimming off rails and also for cleaning up wedged tenon joints. The grouping of tools are some that are used for mounting rails and for cleaning up before final sanding and finishing. These really are the most important tools in the shop. I can pretty much go into any shop and make do with their power tools but if I do not have a razor sharp chisel, cabinet scraper and proper measuring tools then I feel quite handicapped. One develops a feel for any tool but feel of a chisel of the weight of a mallet are very special. I feel very clumsy if I do not have the tools that I am used to using. I made the mallets in the image and have used them for years. One is for delicate strikes and the other is for a more powerful blow. The blue chisel is more than 20 years old and the metal is polished to a silky smoothness from years of handling. A new chisel has rough edges and milling lines that feel awkward in the hand.

Below is a movie clip of trimming the wedged tenon joints at the underside of the seat. These are the ends of the back spindles coming through the seat.

To see the finished bench go to www.TimothyClark.com

Have a good one,

Tim